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Sodium Silicate Reactor

Tecnicon Engineering > Sodium Silicate Reactor
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TEPL’s Sodium Silicate Reactors ensure efficient, consistent production under high-temperature and pressure, fusing silica sand with caustic soda or sodium carbonate. Built for durability in harsh conditions.

Technical Data

  • Type: Jacketed / Limpet Coil Type Reactor.
  • Capacity Range: 100 Liters to 50000 Liters (customizable).
  • Design Pressure: Up to 10 bar (g).
  • Design Temperature: Up to 300°C.
  • Agitation System: Heavy-duty Anchor or Helical type agitator.
  • Drive Type: Stuffing Box or Mechanical Seal with Inline Helical Gearbox.
    Heating / Cooling
  • Options: Primarily Steam or Thermic Fluid.
  • Process Type: Batch or Semi-Batch (Fusion of silica and alkali under pressure).
  • Testing: Hydrotest, Radiography, Ultrasonic Testing, DPT, Hardness Testing.
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Material of Construction

  • Shell, Jacket & Limpet:
    • SA 516 GR 70 & Mild Steel (IS 2062),
    •  SS304/SS316L for high-purity
      production.
  • Agitator & Shaft: SS304 / SS316 or MS.
  • Seals & Gaskets: Graphite / Asbestos-Free High-Temperature Gaskets.
  • Insulation: Rock Wool / Ceramic Wool with Aluminium or SS Cladding.
  • Nozzles & Accessories: MS/SS as per chemical compatibility.

Key Feature

  • Robust construction ensures reliable performance in resin production.
  • Accurate control of temperature and vacuum for efficient polymerization.
  • Heavy-duty agitation system handles high-viscosity resins effectively.
  • Integrated condenser, receiver, and column for efficient recovery.
  • Materials selected for optimal chemical compatibility.
  • Compliant with ASME, GMP, and other global standards.
  • Optional automation for precise monitoring and process control.